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FRP TYPE # 120 SPACERS
An extremely strong, 120º, non-conductive fiberglass reinforced
plastic insulation spacer.
- Used by utilities to prevent and/or correct electrical shorts
caused when buried steel mains contact each other or are in close
proximity.
- The 120º peripheral circumference minimizes any possible shielding
effect on the pipes cathodic protection systems.
- For most applications FRP Spacers offer superior physical properties
over other plastics and rubber such as PVC and polyethylene.
- The superior compressive strength of FRP over other non-conductive
materials is necessary due to the point loading nature of contact
shorts.
- FRP spacers will not cold flow, will not become brittle in cold
temperatures and will not soften or distort from heat.
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FRP # 60 SPACERS
Use with: EPOXY SEAM SEALER, MOLDABLE SEALANT or PETROLATUM TAPE
Localized Corrosion pitting (crevice corrosion) is a common problem
on exposed steel pipes. Generally the most severe areas of corrosion
occur precisely where the pipe contacts its support. This contact
point is a natural collection site for moisture. Moisture plus poor
drainage creates an ideal corrosive environment. Left unchecked,
corrosive pitting will eventually require replacement of the affected
pipe. Replacement is always many more times the cost of preventative
or corrective maintenance.
FRP TYPE # 60 SPACERS used with Epoxy Seam Sealer is a cost effective,
long term solution to above grade crevice corrosion. The Seam Sealer
is used to bond and seal the inside surface of the FRP Spacer to
the corresponding pipe surface. Once in place the FRP Spacer provides
protection on just that small inaccessible section of pipe that
needs it most. It is extremely important to use fiberglass reinforced
plastic because its high compressive strength enable it to tolerate
the point loading that would cause a non-reinforced plastic material
to cold flow and fail.
The FRP Spacers can also be used with Moldable Sealant and Petrolatum
Tape when conditions prevent the use of Epoxy Seam Sealer.
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FRP FLATTIES
FRP FLATTIES are made of a select combination of random glass mat
reinforcements saturated with polyester resins combined with suitable
fillers. These composites are cured and compressed under moderate
pressure to form smooth dense laminates. FLATTIES tolerate point
loading and are resistant to cold flow. They will not become brittle
at cold temperatures. Available in 12" by 12" squares
or economical larger sheets. We will be glad to quote prices on
specific thicknesses or non-standard sizes, thicknesses or widths.
FRP FLATTIES have numerous applications in the natural gas
distribution and transmission and liquid pipeline industries.
- They eliminate or correct above or below ground metal-to-metal
electrical contacts, particularly on underground steel mains.
- Custom fitting as non-corrosive, non-conductive spacers or shims.
- A standard product for spacing, isolating or protecting pipes
and valves from their supports.
- Idea protection for coated tank bottoms.
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| FRP CASING INSULATOR TYPE
# 220-240
A tough, inexpensive, 2 piece casing insulator that electrically
isolates a gas main carrier main from a steel casing. Provides excellent
abrasion control. The two pieces, one 220º insulator and one
240º insulator, snap together surrounding the carrier pipe
and separating it from the casing. No tools, banding or welding
are required. Available in special lengths.
Ideal for retrofits where the original or existing spacer or insulator
has been damaged, deteriorated or failed.
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CONTACTSTOP CASING ENDS
CONTACTSTOP is a time tested method of relieving or preventing casing
end metal to metal contact shorts. The procedure incorporates a FRP 180º
pipe saddle sandwiched between the coated carrier pipe and a standard
schedule 40 steel split repair sleeve.
The materials are generally used over 40-50 mil factory applied coatings,
but are applicable to any field or factory installed coatings for new
construction and for retrofits.
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| NON-CONDUCTIVE PIPE ROLLERS
Non Conductive pipe rollers prevent the passing of current from
the pipeline to bridge structure and rebars. As a direct replacement
for cast iron roll, non-conductive pipe rollers are made of the
highest specification polyurethane compound which is cast around
an integral steel sleeve to form a full length bearing for the axle.
They can be used in conjunction with the FRP Type # 240 Roll-On
Shields.
- Maintain same support strength of pipe hanger system.
- Eliminate chafing and rusting pipe caused by iron rolls.
- Eliminate electrical grounding of the pipeline to the bridge.
- Eliminate insulating joints at each end of the bridge, and include
the suspended line as part of the cathodically protected pipeline
maintaining continuity of cathodic protection.
- Absorb vibration from traffic or other sources, saving wear
and tear on pipe hanger parts.
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| EZ ACCESS PIPE SUPPORTS
Corrosion pitting is a common problem at compressor stations, pumping
stations, gate stations, refineries, etc. EZ ACCESS SUPPORTS eliminate
the contact between the bottom of the pipe and its support. Instead,
two FRP Solid rounds keep the pipe elevated off the support and
provide superior non-conductive supports. This design allow moisture
to drain away and evaporate. EZ ACCESS SUPPORTS eliminate any metal
to metal contact and make it possible to satisfy current DOT compliance
regulations for Atmospheric Corrosion Control.
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POLYETHYLENE PIPE SUPPORTS
Other than third party damage, crack growth is the most common type of
polyethylene pipe failure. Shear installations and excessive bending due
to external pessure are two potential causes of pipe failure.
Inadequate Support and/or protection wherever a PE pipe is inserted into
an old steel or cast iron pipe, can over time develop point loading contact
precisely where the plastic pipe enters and exits the metal main. Downward
pressure from soil compaction may cause PE to cold flow and gradually
develop a shear crack failure.
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It has always been standard practice to protect inserted polyethylene
services with a plastic split sleeve prior to backfilling. This
type of precaution for the larger plastic mains will contribute
to the long term integrity of the system. Glas Mesh FRP Type # 240
Shields and Type # 180 Saddles provide a superior means and material
for protecting PE pipe at any insertion.
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| COATED U-BOLTS
The U-BOLT-COTE is a seamless, vulcanized, polyolefin material
that can be applied to all types of u-bolts and eliminates metal-to-metal
contact. It provides a high abrasive and corrosive resistance on
a continuous sheath, eliminating fraying and unraveling. It comes
in a variety of sizes and can easily be applied to all makes and
sizes of u-bolts.
- It is excellent for eliminating corrosion problems on piping
in refineries, chemical plants, paper mills, offshore platforms,
rigs and the shipping industry.
- Virtually unaffected by heat, ultra-violet rays, vibration,
electrolysis, sandblasting and any other rigors specific to industrial
and marine environments.
- The U-BOLT-COTE is excellent for use on plastic, FRP or glass-lined
pipe for shock absorption.
- The U-BOLT-COTE also will help reduce vibration and noise levels.
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Copyright © 2010 Mid-South Painting,
Inc. All Rights Reserved.
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